Section D: Storage
and Inventory Control Requirements
1. General
Storage Facilities Requirements
- Shelves
should be made of a chemically resistant material wherever flammable or
corrosive chemicals are stored and should have a lip or side rails.
- Flammable,
corrosive, or particularly hazardous chemicals should not be stored any
higher than 5 feet off of the ground. Large bottles should be stored no
more than two feet from ground level.
- No
smoking or flames of any kind in chemical storerooms.
- All
storage rooms shall have continuous ventilation and must be checked if any
buildup of odors is noticed.
- Aisles
in storage rooms must not be blocked.
- Storerooms
cannot have floor drains in order to prevent contamination of the water
supply.
- A
storeroom shall be clearly posted for the type of hazards inside.
- Chemical
storage rooms should not be used as preparation areas unless a separate
area is set up as a preparation area. This will help limit the possible
contamination of a large quantity of virgin chemicals.
2. Storage
Location of Chemicals
- Large
quantities of chemicals must be stored in the chemical storage building
- Working
quantities of chemicals will be stored in one of the chemistry prep areas
or in the laboratory if it is a chemical that is used on a routine basis.
- Chemicals
used for research can be stored in research labs as long as the storage of
such chemicals adheres to the requirements outlines in the chemical
hygiene plan.
- Storage
of chemicals in hoods and on lab benches should be kept to a minimum and
all such containers should be returned to the appropriate storage area
whenever the experiment is complete.
3. Chemical Storage
- Chemicals
shall be segregated by hazard classification and compatibility. The
following list can be used as a guide for segregating chemicals by hazard
classification. A list of common incompatible chemicals can be found in Appendix F.
- Storage
Compatibility:
- Inorganic
acids
- Caustics
- Inorganics
- Oxidizers
- Water
Reactive
- Toxic
- carcinogens, reproductive hazards
- Flammable
- Organic
Peroxides
- Keep
chemicals away from heaters and sunlight.
- Annual
inspections of all containers for seal, label integrity, warning labels,
quantity on hand, and any signs of decomposition.
- Labels
on stored chemicals should be able to be read easily.
- Large
quantities of chemicals should be stored outside in the chemical storage
building in the appropriate room.
4.
Storage of Chemicals in Laboratory Areas
- Chemical
inventories should be kept to a minimum in working laboratories.
- These
minimal inventories should be stored in a safe manner as outlined in the
chemical hygiene plan.
- All
flammable chemicals in laboratories must be stored in a flammable cabinet.
- Acids
should be stored in acid cabinets.
- Other
corrosives should be stored on containment trays.
- Carcinogenic
chemicals can only be stored in a laboratory if a designated area is set
up for the storage of such chemicals.
- Chemicals
should be segregated by chemical characteristics to avoid incompatibilities.
5. Storage of Chemicals in
Refrigerators
- All
refrigerators used for the storage of potentially explosive materials must
be explosion proof.
- Nonflammable
materials can be stored in a nonexplosion proof refrigerator, but cannot
also be used for consumable food storage.
- Clearly
label all materials placed in refrigerators.
- All
refrigerators must be labeled to indicate its
general use, such as “Chemical Storage Only. Do Not Store Food In This
Refrigerator” or as “Food storage: No Chemicals”.
6.
Inventory Control
- An
inventory of all chemicals must be maintained in an electronic data base.
- All
chemical will be entered into the chemical inventory and bar-coded when
received by the department.
- An
inventory of all chemicals will be conducted once a year, which will
include all chemicals in prep areas, laboratories, and refrigerators.
- All
chemicals must be delivered to the chemistry stockroom so that proper
inventory records can be maintained.
- Keep
the reserve supply of chemicals to a minimum.
- Many
chemicals are assigned an expiration date. The expiration date should be
strictly observed. Expired chemicals should be marked for disposal.
- Bar-code
labels have a place for recording the date opened. Whoever opens the chemical is
responsible for recording the date opened.
- Stored
chemicals must be visually inspected annually. Indications that a chemical
should be disposed of include:
- Chemical
is kept passed its expiration date
- Slightly
cloudy liquids
- Chemicals
that are changing colors
- Spotting
on solids
- Caking
of anhydrous materials
- Existence
of solids in liquids or liquids in solids
- Pressure
buildup in bottles
- Evidence
of reaction with water
- Damage
to the container
- Questionable
labels
- Leaks
- Corroded
lids