Section D: Storage and Handling Requirements
1. General Storage Requirements and Inventory Control
a. General Storage Facilities Requirements
- Shelves should be made of a
chemically resistant material wherever flammable or corrosive chemicals
are stored and should have a lip or side rails.
- Flammable, corrosive, or
particularly hazardous chemicals should not be stored any higher than 5
feet off of the ground. Large bottles should be stored no more than two
feet from ground level.
- No smoking or flames of any
kind in chemical storerooms.
- All storage rooms shall have
continuous ventilation and must be checked if any buildup of odors is
noticed.
- Aisles in storage rooms must
not be blocked.
- Storerooms cannot have floor drains
in order to prevent contamination of the water supply.
- A storeroom shall be clearly
posted for the type of hazards inside.
- Chemical storage rooms should
not be used as preparation areas unless a separate area is set up as a
preparation area. This will help limit the possible contamination of a
large quantity of virgin chemicals.
b. Storage Location of Chemicals
- Large quantities of chemicals
must be stored in the chemical storage building
- Working quantities of
chemicals will be stored in one of the chemistry prep areas or in the
laboratory if it is a chemical that is used on a routine basis.
- Chemicals used for research
can be stored in research labs as long as the storage of such chemicals
adheres to the requirements outlines in the chemical hygiene plan.
- Storage of chemicals in hoods
and on lab benches should be kept to a minimum and all such containers
should be returned to the appropriate storage area whenever the experiment
is complete.
c. Chemical Storage
- Chemicals shall be segregated
by hazard classification and compatibility. The following list can be used
as a guide for segregating chemicals by hazard classification. A list of
common incompatible chemicals can be found in Appendix
F.
- Storage Compatibility:
- Inorganic acids
- Caustics
- Inorganics
- Oxidizers
- Water Reactive
- Toxic - carcinogens,
reproductive hazards
- Flammable
- Organic Peroxides
- Keep chemicals away from
heaters and sunlight.
- Annual inspections of all
containers for seal, label integrity, warning labels, quantity on hand,
and any signs of decomposition.
- Labels on stored chemicals
should be able to be read easily.
- Large quantities of chemicals
should be stored outside in the chemical storage building in the
appropriate room.
d. Storage of Chemicals in Laboratory Areas
- Chemical inventories should
be kept to a minimum in working laboratories.
- These minimal inventories
should be stored in a safe manner as outlined in the chemical hygiene
plan.
- All flammable chemicals in
laboratories must be stored in a flammable cabinet.
- Acids should be stored in
acid cabinets.
- Other corrosives should be
stored on containment trays.
- Carcinogenic chemicals can
only be stored in a laboratory if a designated area is set up for the
storage of such chemicals.
- Chemicals should be
segregated by chemical characteristics to avoid incompatibilities.
e. Storage of Chemicals in Refrigerators
- All refrigerators used for
the storage of potentially explosive materials must be explosion proof.
- Nonflammable materials can be
stored in a nonexplosion proof refrigerator, but cannot also be used for
consumable food storage.
- Clearly label all materials
placed in refrigerators.
- All refrigerators must be
labeled to indicate its general use, such as “Chemical Storage Only.
Do Not Store Food In This Refrigerator” or as “Food storage:
No Chemicals”.
f. Inventory Control
- An inventory of all chemicals
must be maintained in an electronic data base.
- An inventory of all chemicals
will be conducted once a year, which will include all chemicals in prep
areas, laboratories, and refrigerators.
- All chemicals must be
delivered to the chemistry stockroom so that proper inventory records can
be maintained.
- Keep the reserve supply of
chemicals to a minimum.
- Many chemicals are assigned
an expiration date. The expiration date should be strictly observed.
Expired chemicals should be marked for disposal.
- A date received/date opened
label should be placed on all chemicals when received. Whoever opens the chemical is
responsible for recording the date opened.
- Stored chemicals must be visually
inspected annually. Indications that a chemical should be disposed of
include:
- Chemical is kept
passed its expiration date
- Slightly cloudy
liquids
- Chemicals that are
changing colors
- Spotting on solids
- Caking of anhydrous
materials
- Existence of solids in
liquids or liquids in solids
- Pressure buildup in
bottles
- Evidence of reaction
with water
- Damage to the
container
- Questionable labels
- Leaks
- Corroded lids
2. General Handling Procedures
- Know the hazards involved
with all chemicals you will be working with before starting work in the
laboratory.
- Know the types of protective
equipment available and use the proper type for each job.
- Splash goggles are
required whenever a splash hazard exist.
Safety glasses are only suitable in situations where physical
hazards exist.
- Closed-toe shoes,
preferably leather, that cover the entire foot are required for everyone
entering a lab.
- Gloves are chemical
specific. Gloves suitable for one
chemical may not be adequate in protecting against another. When working with a highly toxic
substance, be sure you are using the proper gloves.
- Lab coats and aprons
are available for employees. Heavy
duty aprons are available when using concentrated acids and bases.
- Know the location of and how
to use the emergency equipment in the lab in which you are working.
- Use caution when transporting
chemicals:
- Transport chemicals on
a cart that can contain a spill.
- Use a nonbreakable,
secured secondary container for transporting a hazardous chemical that
exceeds 1 liter or 1 kg.
- Do not ride the
elevator when transporting compressed gas cylinders or cryogens. Place a prominent sign on the cylinder
warning others not to board the elevator.
- Avoid unnecessary exposure to
chemicals by any route (inhalation, absorption, ingestion or injection)
- Do not taste any chemical and
always use the proper technique when smelling a chemical.
- All persons, including
visitors should wear proper personal protection, wherever chemicals are
stored or used.
- Avoid consuming food or
beverages in areas where chemicals are being used or stored.
- Sims is a non-smoking
building.
- Avoid hazards to the
environment by following accepted waste disposal procedures.
- All chemicals must be
correctly and clearly labeled.
- Avoid distracting or
startling any other worker. Practical jokes or horseplay cannot be
tolerated at any time.